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Braking Resistor Selection


M3775RK Resistive Load Bank M3575R Braking Resistor IP66 Braking Resistor

Bonitron Resistor Solutions aid in preventing AC drive overvoltage faults

Whether you're buying a reputable Bonitron Transistor or using your drives' internal brake, there's no need to go anywhere other than Bonitron - we're your one stop shop! Below is our selection of resistors rated up to the megawatts. Need a custom resistor? We do those too!

Browse Bonitron Resistor Solutions below:

RoHS Compliant
Resistor

IP66 Case Resistor

Case Resistors

  • Up to 20 HP
  • 10% Duty
  • Simple two-screw mounting
M3775R Resistive Load Bank

M3775R Resistive Load Bank

  • Up to MegaWatts
  • Standard 10%, 50%, and 100% duty selection
  • Custom resistors available
  • Convection or fan cooled options
M3575R Braking Resistor

M3575R Standard Duty Braking Resistor

  • Up to 33HP
  • 6 - 20% Duty
M3775RPF Modular Resistive Load Bank

M3775RPF Modular Resistive Load Bank

  • Up to 1500A | 460 - 600VAC
  • 100% Duty

Braking Resistor Comparison

Compare Bonitron's braking resistor series by voltage, peak current, and duty cycle to find the right fit for your drive.

Bonitron braking resistor model comparison
Series System Voltage Current (Peak) Duty UL & CUL Listed
Case Resistors 230–480VAC 10A 10% Yes
M3575R 230–480VAC 30A 6–20% Yes
M3775R 230–690VAC 1600A 10–100%
M3775RPF 460–600VAC 1500A 100%

Need exact ohm/watt values for your application? Request a quote and our engineers will size a resistor to your drive.


Braking Resistor FAQs

What causes a braking resistor to break or fail?

Braking resistors most often fail from being undersized for the application — running beyond their rated duty cycle, absorbing more peak power than they're built for, or getting inadequate airflow for their cooling method. Matching the resistor's power rating and duty cycle to your drive's actual braking load is the best way to prevent early failure.

How do I size a braking resistor for my VFD?

Sizing depends on your motor's horsepower, how quickly the load decelerates, the inertia being stopped, and how often braking occurs (duty cycle). The resistance value also needs to match what your drive's braking transistor is rated to switch. Because these factors interact, it's worth having an engineer confirm sizing rather than guessing — contact Bonitron for help.

What's the difference between a braking resistor and a braking transistor?

The braking transistor switches excess DC bus voltage from the drive into the resistor; the resistor then dissipates that energy as heat. The two work as a pair — a transistor needs a resistor to be useful, which is why Bonitron also offers combo kits with both matched together.

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