Overvoltage Solutions LINE REGEN SELECTION Bonitron > Products > Overvoltage > Line Regen

All 300A Regen models
are not UL listed

When variable speed drive systems are braking they generate power that must be dissipated. If the excess power is not dissipated, the drive system can lose control of the process due to an overvoltage trip.

Bonitron Line Regens replace traditional braking transistor and resistor options that waste energy as heat during drive braking. Instead of dissipating braking energy as heat in a resistor, Line Regen solutions return this energy to the power grid. This reduces demand from the utility, which equates to ample energy savings.

The Bonitron Line Regen is efficient and small enough to be integrated into the drive cabinet. This eliminates excess resistor wiring and cooling costs.

For applications above 600A, a transistor/resistor and regen can be used together. See our Braking and Regen Brochure or contact us for more information.

*Note that the M3645F includes fuses and fuse holders

 

M3545 Line Regen


*See Sales Brochure or User Manual for Single Phase ratings

Multiple units can be paralleled to cover higher current ratings. See user manual for derating information.
Consult Bonitron before using more than 2 total.

  • Single or 3-Phase 208 - 480 VAC | 50Hz/60Hz
  • 3-Phase Ratings
    • 6A - 15A Continuous
    • 9A - 22.5A for 60 Seconds
  • Single Phase Ratings
    • 2A - 5A Continuous
    • 3A - 7.5A for 60 Seconds
  • Status LEDs

M3645 Line Regen
  • 3-Phase 208 - 600 VAC | 50Hz/60Hz
  • 30A - 300A Continuous
  • 45 - 375A for 60 Seconds
  • Status LEDs or
    interactive digital display with event logging
  Line Regen Fuse Plate *Reactor  
Phase Power Display
Type
Model Number Current  Watt Loss
(Max)
Dimensions
(H" x W" x D")
Model
Weight
Model Number Model Number Dimensions
(H" x W" x D")
Cont. Peak Cont. Peak
208 - 240VAC
  1 2.25 HP 3.5 HP LEDs M3545-L015-M4 5 A 7.5 A 67W 17.00” x 4.70” x 10.80” 26 lbs M3545F-H015 N/A
3 7 HP 10.5 HP 15 A 22.5 A 117W
  3 14 HP 21 HP LEDs+Digital M3645-L030-M10-D 30 A 45 A 180W 20.00" x 10.00" x 10.10" 62 lbs M3645F-H030
  3 24 HP 36 HP LEDs+Digital M3645-L050-M11-D 50 A 75 A 265W 22.00" x 11.30" x 10.60" 81 lbs M3645F-H050
  3 48 HP 72 HP LEDs+Digital M3645-L100-M12-D 100 A 150 A 470W 24.00" x 12.00" x 12.10" 133 lbs M3645F-H100
  3 72 HP 108 HP LEDs+Digital M3645-L300T-M15-D 150 A 225 A 2980W 26.00" x 13.90" x 14.11" - M3645F-H300 M3645-L150R 17.95" x 16.30" x 18.76"
  3 108 HP 160.8 HP LEDs+Digital M3645-L300T-M15-D 225 A 335 A 2980W 26.00" x 13.90" x 11.11" - M3645F-H300 M3645-L225R 15.15" x 18.76" x 15.78"
  3 144 HP 180 HP LEDs+Digital M3645-L300T-M15-D 300 A 375 A 2980W 26.00" x 13.90" x 11.11" - M3645F-H300 M3645-L300R 17.95" x 16.30" x 18.76"

Multiple units can be paralleled to cover higher current ratings. See user manual for derating information.
Consult Bonitron before using more than 2 total.

  Line Regen Fuse Plate Reactor  
Phase Power Display
Type
Model Number Current  Watt Loss
(Max)
Dimensions
(H" x W" x D")
Model
Weight
Model Number Model Number Dimensions
(H" x W" x D")
Cont. Peak Cont. Peak
380 - 415VAC
  3 25 HP 37 HP LEDs+Digital M3645-E030-M10-D 30 A 45 A 180W 20.00" x 10.00" x 10.10" 62 lbs M3645F-H030 N/A
  3 41 HP 62 HP LEDs+Digital M3645-E050-M11-D 50 A 75 A 265W 22.00" x 11.30" x 10.60" 81 lbs M3645F-H050  
  3 83 HP 125 HP LEDs+Digital M3645-E100-M12-D 100 A 150 A 470W 24.00" x 12.00" x 12.10" 133 lbs M3645F-H100  
  3 125 HP 187.5 HP LEDs+Digital M3645-E300T-M15-D 150 A 225 A 2980W 26.00" x 13.90" x 14.11" - M3645F-H300 M3645-E150R 17.95" x 16.30" x 18.76"  
  3 187.5 HP 279.2 HP LEDs+Digital M3645-E300T-M15-D 225 A 335 A 2980W 26.00" x 13.90" x 11.11" - M3645F-H300 M3645-E225R 15.15" x 18.76" x 15.78"
  3 250 HP 312.5 HP LEDs+Digital M3645-E300T-M15-D 300 A 375 A 2980W 26.00" x 13.90" x 11.11" - M3645F-H300 M3645-E300R 17.95" x 16.30" x 18.76"  

Multiple units can be paralleled to cover higher current ratings. See user manual for derating information.
Consult Bonitron before using more than 2 total.

  Line Regen Fuse Plate Reactor  
Phase Power Display
Type
Model Number Current  Watt Loss
(Max)
Dimensions
(H" x W" x D")
Model
Weight
Model Number Model Number Dimensions
(H" x W" x D")
Cont. Peak Cont. Peak
460 - 480VAC
  1 4.5 HP 7 HP LEDs M3545-H015-M4 5 A 7.5 A 67W 17.00” x 4.70” x 10.80” 28 lbs M3545F-H015 N/A
3 14 HP 21 HP 15 A 22.5 A 117W
  3 28 HP 43 HP LEDs+Digital M3645-H030-M10-D 30 A 45 A 180W 20.00" x 10.00" x 10.10" 2 lbs M3645F-H030  
  3 48 HP 72 HP LEDs+Digital M3645-H050-M11-D 50 A 75 A 265W 22.00" x 11.30" x 10.60" 81 lbs M3645F-H050  
  3 96 HP 144 HP LEDs+Digital M3645-H100-M12-D 100 A 150 A 470W 24.00" x 12.00" x 12.10" 133 lbs M3645F-H100  
  3 144 HP 216 HP LEDs+Digital M3645-H300T-M15-D 150 A 225 A 2980W 26.00" x 13.90" x 14.11" - M3645F-H300 M3645-H150R 17.95" x 16.30" x 18.76"
  3 216 HP 321.6 HP LEDs+Digital M3645-H300T-M15-D 225 A 335 A 2980W 26.00" x 13.90" x 11.11" - M3645F-H300 M3645-H225R 15.15" x 18.76" x 15.78"  
  3 288 HP 360 HP LEDs+Digital M3645-H300T-M15-D 300 A 375 A 2980W 26.00" x 13.90" x 11.11" - M3645F-H300 M3645-H300R 17.95" x 16.30" x 18.76"

Multiple units can be paralleled to cover higher current ratings. See user manual for derating information.
Consult Bonitron before using more than 2 total.

  Line Regen Fuse Plate Reactor  
Phase Power Display
Type
Model Number Current  Watt Loss
(Max)
Dimensions
(H" x W" x D")
Model
Weight
Model Number Model Number Dimensions
(H" x W" x D")
Cont. Peak Cont. Peak
575 - 600VAC
  3 36 HP 54 HP LEDs+Digital M3645-C030-M10-D 30 A 45 A 180W 20.00" x 10.00" x 10.10" 62 lbs M3645F-C030 N/A
  3 60 HP 90 HP LEDs+Digital M3645-C050-M11-D 50 A 75 A 265W 22.00" x 11.30" x 10.60" 78 lbs M3645F-C050  
  3 120 HP 180 HP LEDs+Digital M3645-C100-M12-D 100 A 150 A 470W 24.00" x 12.00" x 12.10" 123 lbs M3645F-C100  
  3 180 HP 270 HP LEDs+Digital M3645-C300T-M15-D 150 A 225 A 2980W 26.00" x 13.90" x 14.11" - M3645F-H300 M3645-C150R 17.95" x 16.30" x 18.76"  
  3 270 HP 402 HP LEDs+Digital M3645-C300T-M15-D 225 A 335 A 2980W 26.00" x 13.90" x 11.11" - M3645F-H300 M3645-C225R 15.15" x 18.76" x 15.78"  
  3 360 HP 450 HP LEDs+Digital M3645-C300T-M15-D 300 A 375 A 2980W 26.00" x 13.90" x 11.11" - M3645F-H300 M3645-C300R 17.95" x 16.30" x 18.76"  

Multiple units can be paralleled to cover higher current ratings. See user manual for derating information.
Consult Bonitron before using more than 2 total.

 

 

 

Savings Calculator

HP

%

days

hours

Cost savings per year:

Note: This calculator is for illustration purposes. Contact Bonitron to discuss your application and savings.

 

Bonitron Line Regen units return regenerative energy back to the AC line where it can used by equipment within the facility. This reduces the amount of power required from the utility; reducing utility costs.
The formula to the right is an example for a 100HP application. Visit Bonitron.com/RegenCalculator to see your potential savings.

The calculator does not include the cost of the Line Regen itself. Contact Bonitron for pricing and to discuss your application. When comparing a Line Regen to a Resistor, consider the added cost of wiring, conduit, or cooling for a resistor. While many resistors produce enough heat that they need to be located outside, Bonitron Line Regens are 99% efficient and are designed to be integrated into the drive cabinet.

  Made in the United States of America
 

Contact Bonitron

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